Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.
Product Description:
Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.
Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.ATE Series Compounding and Granulating line for Filler Master Batch
Process | Filler master batch compounding and granulating |
Application | 15-20%PP, 80-85%CaCo3, 5%additives Master batch: CaCo3+additives+ PE/PP carrier |
Output | 40-1500kg/h, depending on the condition of raw Material, formulation and processing, etc. |
2.Main machines included in production line
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NO. | Name |
1 | SHR500A High Speed Mixer |
2 | Screw Loader |
3 | Two-stage side feeder |
4 | ATE series Twin Screw Extruder |
5 | Electric Control System(cabinet) |
6 | Air-cooling Pelletizing System/ Water-ring Pelletizing System |
7 | Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen |
Introduction of parts of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification
Machine Size | Screw Diameter(mm) | L/D | Screw Speed Max.(rpm) |
Motor power(Kw) | Torque per shaft(Nm) | Specific torque T/A3 |
Throughput rate(kg/h) |
ATE35 | 35.6 | 32-64 | 600 | 15 | 115 | 4.2 | 40-80 |
ATE52 | 51.4 | 32-64 | 600 | 55 | 415 | 5.2 | 150-250 |
ATE65 | 62.4 | 32-64 | 600 | 90 | 675 | 4.8 | 200-400 |
ATE75 | 71 | 32-64 | 600 | 132 | 990 | 4.6 | 300-700 |
ATE95 | 93 | 32-64 | 600 | 315 | 2365 | 5 | 550-1500 |
Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product
Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation
In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
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 Air-Cooling Die-Face Hot Cutting/Pelletizing System
Air-Cooling Die-face Hot Cutting/Pelletizing Machine applies for enforce modification, degradation plastic and flame retardant.
Product Description:
Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.
Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.ATE Series Compounding and Granulating line for Filler Master Batch
Process | Filler master batch compounding and granulating |
Application | 15-20%PP, 80-85%CaCo3, 5%additives Master batch: CaCo3+additives+ PE/PP carrier |
Output | 40-1500kg/h, depending on the condition of raw Material, formulation and processing, etc. |
2.Main machines included in production line
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NO. | Name |
1 | SHR500A High Speed Mixer |
2 | Screw Loader |
3 | Two-stage side feeder |
4 | ATE series Twin Screw Extruder |
5 | Electric Control System(cabinet) |
6 | Air-cooling Pelletizing System/ Water-ring Pelletizing System |
7 | Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen |
Introduction of parts of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification
Machine Size | Screw Diameter(mm) | L/D | Screw Speed Max.(rpm) |
Motor power(Kw) | Torque per shaft(Nm) | Specific torque T/A3 |
Throughput rate(kg/h) |
ATE35 | 35.6 | 32-64 | 600 | 15 | 115 | 4.2 | 40-80 |
ATE52 | 51.4 | 32-64 | 600 | 55 | 415 | 5.2 | 150-250 |
ATE65 | 62.4 | 32-64 | 600 | 90 | 675 | 4.8 | 200-400 |
ATE75 | 71 | 32-64 | 600 | 132 | 990 | 4.6 | 300-700 |
ATE95 | 93 | 32-64 | 600 | 315 | 2365 | 5 | 550-1500 |
Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product
Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation
In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time
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Fully Enclosed Fiber Laser Cutting Machine
The fiber Laser Cutting Machine adopts servo motor bilateral driving. The whole machine is compact in structure, good in overall rigidity, stable in accuracy and performance. The equipment processing replaces the traditional mechanical knife with invisible beam. It has high processing precision, fast cutting and no damage to materials. The surface can be processed with any pattern. It is used for cutting and cutting carbon steel, alloy steel, stainless steel, copper, aluminum and galvanized sheet. It is a high-tech product integrating advanced technologies such as laser technology, mechanical technology and numerical control technology.
Performance characteristics:
1) The closed fiber laser cutting machine has low cost and consumes less power,it can blow air to cut all kinds of metal sheets
2) High performance, imported fiber laser, stable performance, long service life.
3) High speed, high efficiency, up to 100 meters per minute.
4) Lasers are maintenance-free.
5) The cutting quality is good, the deformation is small, the appearance is smooth and beautiful.
6) The use of imported guide transmission mechanism and servo motor, cutting precision.
7) Can desian any kind of graph or text to cut at will, the operation is simple, flexible, convenient.
Fiber Cutting Machine,Fully Enclosed Cutting Machine,Die Board Laser Cutting Machine,Fully Enclosed Fiber Laser Cutting Machine
Shandong Buluoer Intelligent Technology Co., Ltd. , https://www.buluoermachine.com