Hg100 Pharmaceutical Dry Powder Granulator Machine

Model NO.: HG
Customized: Customized
Condition: New
Warranty: 1 Year
Function: Automatic
Trademark: GLOBAL
Transport Package: Wooden Box
Specification: 10kg-200kgs
Origin: Wenzhou
HS Code: 8479820090
HG100 Pharmaceutical Dry Powder Granulator Machine
 
 Hg100 Pharmaceutical Dry Powder Granulator Machine
Hg100 Pharmaceutical Dry Powder Granulator Machine
 
 

USE:
1 Pharmacy: granules using for tablet, capsule filling etc.
2 Food industry: granules using at food, condiment etc.
3 Chemical industry and others: catalyst, pigment etc.
 
Structure:
1 hopper
2 mix scraper 
3 screw mixer 4 support frame 
5 roller 
6 piece of granule 
7 first granulator 
8 second granulator
9 big granule 
10 fine granule 
Hg100 Pharmaceutical Dry Powder Granulator Machine

 
Performance characteristics:
1 Adopting Touch screen,PLC,VVVF and MSMMI system that make machine can optionally adjust speed in rated range and operation convenient and stable. 
2 Advanced fault detection device: when working hydraulic system is abnormal or devices (main machine etc.) overload, it will alarm.
3 Specific stainless steel auger screw and PA66 auger screw feeding system ensure the materials feeding effective and efficient.
4 The surface of stainless steel pinch roller is treated by nit riding technology, has stronger abrasive resistance, fatigue resistance and corrosion resistance.
5 The water circulation cooling of rollers can adopt water cooling or cold water compulsively cooling, avoid materials adhesion problem. 
6 Using advanced import hydraulic system that easy to operate, stable, and have high automat city. 
7 Do not need any water or ethanol to be humectants, do not need re-dry, the dry compressing granulation have less working procedure and production cost but high efficiency. 
8 The final products (granules) are uniform, high density, high flow and easy to control the parameters.
9 Sealed operation: no pollution, measure up pharmaceutical hygienic standard, particularly, this type granulator is suitable for those materials that will be easy decomposition or agglomeration when exposed to moisture and heat. 
10 The device can be equipped with Vibration sifter and vacuum conveyer and circulation chillers.

Production flow chart:
Hg100 Pharmaceutical Dry Powder Granulator Machine
 
Technical parameter:
Model  HG-100 HG-200
Granule (mm) 0.4~2.5 0.4~2.5
Max production (kg/h) 100
(different product, production is different) 		 200
(different product, production is different) 
Pressure (KN) 40~120 80~240
Spiral feeding speed (rpm) 20~93 35~93
Roller speed (rpm) 8~23 10~21
Level two granulation speed (rpm) 50~186 50~186
Spiral feed motor power (kW) 1.1 1.5
Roller motor power (kW) 4 5.5
Level two granulation motor power (kW) 0.75 x2 0.75 x2
Hydraulic motor power (kW) 1.1 1.5
Dimension LWxH(mm) 1070x1150x2100
(include vacuum system the height will be 2500mm)		 1200x1250x2300
(include vacuum system the height will be 2800mm)
Weight (Kg) 1500 2100
 
Screw material feeder:
1 The screw material feeder includes feeding port, material feeder, lifting mechanism.
2 Feeding port can be connected with vacuum material feeder, the level sensor on the hopper can monitor the material.
3 The screw material feeder can pre-press and exhaust the material. The air produced by pressing will be discharged by upper exhausting port.
4 The purpose of screw material feeder is to transmit material and pre-press.
5 The speed of screw material feeder can be adjusted by the inverter.
6 Rotate to enhance the knob, lift the screw material feeder and adjust 90 degree, then roll down to connect material sucking system.

Pressing Roller System:
Hg100 Pharmaceutical Dry Powder Granulator Machine
1,The pressing roller system is consists of double horizontal pressing rollers and the left one can slide horizontally.
2,The material is pressed into pieces by pressing roller system, then the pieces will be conveyed to another granulation structure.
3,The material feeding to pressing rollers is actually effected by the surface of pressing roller. The shaft can eliminate the hard agglomeration.
4,The pressing roller is driven by geared motor and the speed can be adjusted by the inverter.
5,Hydraulic system can keep the pressing pressure advanced set to ensure pressing continuously and consistently.
6,There will be sealed protecting cover outside of pressing roller system to secure the operator. While there will be transparent organic glass plate for observation.

Pressing roller cooler:
Water cooled system:connect cold water resource or buy circulating chiller. (Circulating chiller should be installed at auxiliary room)

Optional auxiliary facilities:
Vacuum material feeder
Hg100 Pharmaceutical Dry Powder Granulator Machine
1 General description 
Pneumatic vacuum material feeder uses vacuum generator as source. This vacuum material feeder can convey the material directly from the container to dry granulator and vibration sieve, reducing the labors, protecting environment and meeting GMP.
When press button on or off, air compressed into the vacuum generator, the door of hopper is shut and there will be vacuum in hopper. An airflow will be formed and conveys the material to the vacuum hopper through soft pipe, some time later, stop air compressed, open the door of hopper by air cylinder. The material will be automatic put into the hopper of receiving parts, meanwhile, the compressed air stored blows back to the filter to clean.
Level controlled vacuum material feeder can control material feeding by material level sensor. When the level of material in the hopper is higher than the special location, the vacuum material feeder will stop adding; when opposite, it will add the material automatically. 

2 Technical parameters:
Item Capacity(kg/h) Air consumption(L/min) Air pressure(Mpa)
QVC-1 350 180 0.5-0.6
Remarks: compressed air should be clean and dry; the conveying capacity of QVC-1 is in the scope of 3 m;different materials, different conveying capacities.

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