At the inspection and acceptance meeting of Chongqing Haoqing Machinery Fittings Manufacturing Co., Ltd. on the production logistics system project, Lu Qing, the CEO of Yanqing Company, told the manufacturing enterprises of the same company: After the implementation of the production logistics management system, the company’s inventory backlog was reduced from the previous 400,000 to 12 Tens of thousands; employees’ wages that previously took several days or even a week to calculate, are now less than two minutes at a glance.
Chongqing Yuqing Machinery Parts Manufacturing Co., Ltd. is a mechanical processing company and is mainly engaged in the processing of components of micro-cars (cars), especially disk (shaft) gears. With an annual output of more than 1 million sets (pieces) disk (shaft) gear production capacity. Companies such as Minqing, which has small and medium-sized scale and production of automobile parts and accessories, are abundant in Chongqing where manufacturing industries are developed. However, there are only a few that can truly use the production logistics system and achieve good results.
At present, domestic auto parts and auto parts enterprises are generally in the initial stage of information construction. The foundation of corporate informationization is weak. Due to factors such as rising raw materials and fierce competition in domestic homogeneity, the development of enterprises is becoming more difficult. In particular, small and medium-sized parts and components companies need the most effective management system for effective control so that they can maximize their potential for efficiency, reduce costs, and thus maintain the steady development of the company.
According to Yan Qing, the quality management module of Changan's production logistics system not only provided strong support for the smooth promotion of the TS16949 standard, but also proposed the concept of a virtual warehouse. Through the system's dynamically generated product, personnel, process and other quality statements, the company's management personnel can keep abreast of the scene of the quality of the situation, and thus take timely measures to prevent the expansion of quality accidents.
Like all accessories companies, Yanqing is usually produced on-demand, but as the scale of the company expands, the number of product types increases, and the number of foreign companies complements it. Only by making plans by hand can often only make one comparison. Long-term guidance plans cannot be refined. Changan's production logistics system provides Yanqing with a flexible and powerful plan management module that can formulate monthly plans, weekly plans, and even daily plans according to the needs of the host plant. The production logistics system considers various stocks in the planning process, such as raw materials, semi-finished products, finished products, outsourcing, heat treatment, etc., and considers the quantity of work-in-progress on the production line and the production capacity of various products, so that it is reasonable Schedule production, reduce various inventory backlogs, and eliminate excessive backlog of funds.
According to the introduction of Chongqing Changan Information Technology Co., Ltd., the implementation party, in order to shorten the project implementation cycle and reduce the implementation risk, the project adopts a module-based approach. This approach enabled the system to go online in just a few months, and with the advanced management processes embedded in the system, it provided a reference information platform for Yanqing to improve its management level. After customized customization, a set of information management system that meets the characteristics of Yanqing Company is formed.
Chang'an's production and logistics system is well used by Yanqing Company and has been recognized by Chongqing's manufacturing industry counterparts. After some inspections and demonstrations, Chongqing Shunshan Machinery Co., Ltd. also recently launched a production logistics system. After several companies such as Chuandong Shock Absorbing, Qingshan Industry and Jiaxing Crankshaft visited the system's use situation in the company, they believed that the system could effectively solve the practical problems of the company and improve management methods. Some companies that have arrived at the scene also expressed that they must bring informatization construction into the company's agenda as soon as possible, so that the company’s production management can be more standardized and effective. This will enable Chongqing automobile and motorcycle fittings companies to more effectively improve product quality, reduce costs and enhance market competitiveness; it also has strategic significance for improving the quality of vehicles.
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