Application of Inclinometer in Construction Machinery

Nowadays, more and more engineering machinery and equipment have changed from traditional mechanical-hydraulic systems to electronic-hydraulic systems. The widespread application of CANBus, in particular, has provided a very good technology platform for the upgrading of construction machinery products and improvement of work efficiency. Such as paver, grader, excavator, elevator, crane, etc., in order to achieve automatic control, we need to measure the attitude of the body itself and the actuator, while safety is also widely valued. For example, the measurement of the verticality of the boring bar of a rotary drilling rig and the need to adjust the attitude of the entire mechanical equipment itself before reaching the rig and reach a horizontal state; the lifting angle of the crane's boom and the excavation depth control, etc. Both need to measure the angle can be controlled. ]

As a leader in the field of tilt angle measurement, CIO Technology provides various kinds of tilt sensor products for measurement, application, input/output, and appearance dimensions for the construction machinery industry, including CANBus, RS485, RS232, and 4 to 20mA output signals. /interface.

Excavation depth measurement and control of the excavator and leveling of the chassis The depth measurement of the excavator is performed by measuring the angles of various parts on the arm and obtaining the depth data through mathematical calculations. It is usually necessary to measure the angle of three points on the arm. data. Currently, there are lasers on the market to measure the depth of excavation. However, they cannot be widely used due to expensive prices. The use of dip angle measurement methods can significantly reduce costs. Available dip products include: single or dual axis (measurement of front and back and left and right tilt angles)

Drill Bit Control of Hydraulic Drill Bit The drill bit attitude of the hydraulic drill determines the success or failure of the drilling process, or whether the hole formed finally satisfies the owner's requirements. At the same time, the drilling needs to be carried out according to a certain angle in the project, and the tilt angle sensor can be easily implemented. This requirement. This is to install the tilt sensor inside the drill bit to detect the attitude of the drill bit in real time, or to measure while drilling, or when the machine is stopped. Requires the sensor can withstand greater impact and good reliability. Complex distance technology company can provide a variety of external dimensions and large impact capabilities of single-axis or dual-axis tilt sensor, while also providing azimuth measurement capabilities, that is, in the deep hole drilling, the drill bit may have a horizontal offset, this feature It is achieved by magnetic orientation sensors or gyroscopes. Available tilt or orientation products include: single or dual axes (front and back and left and right tilt angle measurements)

The platform of the elevator controls and adjusts the planer control of the grader. The angle of the planer of the grader generally determines the level of the flat ground. At the same time, the precise angle control also determines the flatness of the ground. Therefore, for the grader, the planer angle is determined. The important parameters of the entire equipment work efficiency. The tilt sensor only needs to be installed on the planer or installed in other positions that can truly reflect the attitude of the planer. No additional mechanical structure is required. The operator can automatically set the required ground height data and flatness data by PLC. The adjustment of the attitude of the planer is completed, so that the degree of automation of the entire mechanical equipment is greatly improved. Available dip products include: single or dual axis (measurement of front and back and left and right tilt angles)

Generally, for a high-lift lift or lifting device, the angle measurement and control of the operation platform are related to the life safety of the operator. Therefore, it is necessary to perform tilted angle measurement, control, and alarm on the operation platform and the base of the entire device. Available dip products include: single or dual axis (measurement of front and back and left and right tilt angles)

Crane's chassis leveling and crane's angle measurement cranes have a variety of models, a lot of weight lifting work done every day in the world, but unfortunately often accidents occur, when the load may cause the body to tilt or even turn, Some accidents are heavy. The investigation of the accident led to many conclusions. One consensus is that if the operator can receive some form of warning before the accident, most accidents can be avoided.

To reduce the occurrence of accidents, manufacturers have developed a number of safety systems: safety load displays. These sophisticated systems can monitor crane changes in real time. A necessary and critical measure to make the system work is BoomAngle. The maximum range of this character is 90 degrees (+/- 45 degrees). It is measured with a tilt sensor, which is also a typical application of tilt sensors.

Before the work, the crane needs to reach the level of the chassis of the entire equipment, on the one hand to ensure the safety of operation, on the other hand, to achieve the maximum number of tons of lifting. This is through a dual-axis tilt sensor to measure the inclination of the chassis in all directions, and the angle output signal to the PLC to drive the hydraulic cylinder to achieve the level of the chassis. The angle measurement of the boom is used to calculate the height of the lift and prevent the lift from being over-high so that the entire equipment is overturned. Available dip products include: single or dual axis (measurement of front and back and left and right tilt angles)

Applications in telescopic robots Telescopic robots are load-bearing machines in the construction industry. Their simple structure coupled with their weightlifting capacity and versatility, and their ability to be unrestrained by location, make it a great source of competence outside the building sector. jobs.

A retractable robot is basically a small weightlifter and has a retractable boom that is designed to work on rough surfaces, so it also has to consider flipping problems. Many manufacturers use filled tires to improve stability. This helps the problem, but it does not provide an alarm signal. When conditions are met, accidents cannot be avoided. Some producers are aware of the seriousness of the problem and refer to the security system in the machine.

There are two factors that cause the machine to turn over: the attitude of the cab and the inclination of the boom. These two variations can be measured very easily with a tilt sensor. For the attitude of the cab, the lateral and longitudinal axes need to be monitored. The typical maximum angle is +/- 30 degrees. The boom angle and the boom angle of the crane have the same characteristics. When the actual weight is loaded, as long as the angle change is equivalent to the larger change of the heavy load, the relative length of the boom aggravates this effect, especially the boom is At or near horizontal. The normal working range of the boom is 0--90 degrees.

The verticality measurement of the mast of the rotary drilling rig/puller and the verticality of the control boring bar determine whether the drilling hole is qualified, especially for the pile driver, the verticality is an important indicator of the reliability of the building, so how to maintain a good Verticality or drilling at a certain angle is a problem often encountered in the construction process. In an electro-hydraulic control system, this can be achieved by mounting a dual-axis tilt sensor directly on the mast. At the same time, the operator can input tilt data through the man-machine interface device of the PLC, and the drilling machine automatically drills according to the set angle. Available dip products include: single or dual axis (measurement of front and back and left and right tilt angles)

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