Maintenance work station safety operation procedures

1. The workshop fitters (preservation workers) in all workshops should jointly implement and implement.
2. Before going to work, you must wear the labor protection products used by this position, and you must not wear shirtless, barefoot, or slippery slippers.
3, maintenance of equipment, it should first check the power supply, air source is cut off, not cut off for inspection. If necessary, it is also necessary to hang the prohibition closing warning plate and the gas source to open the gas safety card after the power is cut off to prevent accidents.
4. When installing bolts and nuts with a wrench, rotate slowly to prevent the wrenches from coming off.
5. When two or more persons are overhauled, one person must be responsible for command and cooperate with each other.
6. When hoisting or unloading parts using hoists, pulleys, etc., it must be carefully checked whether all the tools used are in good condition. Not perfect to use.
7, with a tripod, horse rack, I-beam hanging rack, etc., must be fixed firmly, to meet the lifting weight requirements, lifting is strictly prohibited obliquely, diagonally, to prevent dumping injury. Lifting equipment is strictly prohibited to use.
8. After the object is lifted, it must not be suspended in the air or placed in a position where it is likely to roll. Not allowed to stand under the object.
9. When carrying heavy objects by manpower, they must cooperate with each other in motion. It is forbidden to extend arms or feet under the objects to prevent crushing.
10, when you need to shoulder the object, it should be stable at the same time, steady, shouting steady walk away. Moving large-scale and heavy-duty machinery should strictly abide by the safe operation procedures of the crane and porter.
11, the use of jacks, are not allowed to tilt, the bottom to flatten the pad, the operation with the pad with the beginning, with the withdrawal with the pad. Do not overload.
12. When checking from top to bottom, it is forbidden to work up and down at the same time.
13. Before overhauling in flammable and explosive locations, safety precautions should be taken in advance. Without the consent of safety and fire, do not use electric drills and tap tools that are prone to sparks.
14, clamp tables placed tools, objects to be neat, the use of lighting voltage is not allowed to exceed 36 volts. After the scribing disk is used, place the stylus down tightly and place it properly.
15. When the vise clamps a small object, it prevents the finger from being caught, and the crank handle falls off the upper leg. When sandwiching large or long objects, consider taking care of each other to prevent objects from hurting.
16. When using a chisel, the tail of the chisel should always be worn off to prevent the splash from hurting. When a vise is operated on the opposite side, a fixed safety net must be installed in the middle to prevent the chisel metal fragments from flying out of the wound.
17. If the hammer handle is found to be loose or damaged, it should be fastened or replaced immediately. It must not be stained with oil to prevent the hand hammer (head) from flying out of the wound.
18, the use of trowel, scraper, blade, must be equipped with wooden handle, it is strictly forbidden to use no wooden handle, or loose, to prevent stabbing injury palm.
19. When sawing and cutting the workpiece, you must hold the sawn part with your hand. Bracket support is applied to heavier workpieces to prevent the lower part of the saw from falling onto the upper leg.
20. Drilling machines must comply with the “Drilling Station Post Safety Operation Regulations”.
21. When using mobile electrical equipment or mobile electric equipment, it is necessary to comply with the two safety management systems and carefully check whether the appearance is intact to prevent electric shock.
22, maintenance, construction site to be clean, oil spills spilled on the ground must be cleared in time to prevent slipping and hurting people.
23. When using clean parts, do not use gasoline or highly flammable liquids. Use flaming oil or cleaning agents. Do not allow smoking or other open fire operations when cleaning.
24, when welding, must go through the hot work procedures, cleaning site flammable objects, finishing parts must be covered.
25. When the equipment is commissioned, an electrician should be present. First, check the assembly of the various parts of the machine and the condition of the lubricant. Confirm the direction of rotation of the motor. Then check the car. If there is no problem, there is a special person to direct the test.
26. Before the safety protection devices (such as brakes, protective covers, etc.) on machinery and equipment are not connected properly, they are not allowed to be tested or transferred to production.
27. To characterize the maintenance equipment, it is necessary to formulate specific safety maintenance regulations and specify on-site inspections for the personnel responsible for safety work.
28, maintenance of pipelines, valves, pressure maintenance is strictly prohibited.
29, install the valve, pipe, flange, etc., are not allowed to use your fingers into the touch of the hole, to prevent turning fingers.
30. When dismantling harmful gas pipelines, check that there are no harmful gases in the pipeline before disassembling and wearing protective equipment to prevent gas damage.
31, the use of die sets of thread, when entering and exiting the dies to prevent falling off wounding, cut the pipe not to use too much force.
32. Must use rope when lifting objects, and carefully check the strapping firmly. The following station is not allowed to stand, the ground should be provided with special personnel command and supervision.
33. Climbing operations must comply with the "Climbing Operation Safety Operation Procedures."
34, maintenance and automatic control, must understand the basic knowledge of electricians. Check whether there is pressure gas source when disassembling the pipeline. It must be borne in mind that the power must be turned off and the air source must be cut off to prevent electric shock and splashing.
35. The lighting voltage must not exceed 12 volts during maintenance in metal containers and in wet areas. General lighting lights are not allowed to exceed 36 volts.
36. Recovery of flammable materials such as oil-returned wire should be placed in a covered container. The use of personnel must not be lost anywhere. There must be special management within the team.

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